Background of market demand changes:
Traditional metal cutting methods (such as grinding wheel cutting, band sawing with coolant) have problems such as low efficiency, environmental pollution, and troublesome post-processing. The market demand for efficient, environmentally friendly, and convenient dry metal cutting solutions is growing, especially in scenes where it is inconvenient to use coolants, such as construction sites and installation sites. To achieve high-quality dry metal cutting, it is necessary to overcome technical difficulties such as high temperature, chip accumulation, and tool wear.
Traditional saw blade materials and tooth shape designs are difficult to maintain good cutting performance and life under dry cutting conditions. Although there were some saw blades on the market that claimed to be able to dry cut at that time, they generally had problems such as low cutting efficiency, short life, and poor cut quality, and lacked truly high-performance dry cutting solutions.
Applications of Dry cutting saw blades:
- Concrete cutting: Dry cutting saw blades are widely used for cutting concrete, especially in construction and road maintenance. They can efficiently cut neat edges and reduce the workload of subsequent processing.
- Stone processing: In the stone industry, dry cutting saw blades are used to cut natural stones such as marble and granite. These saw blades can provide high-precision cutting results and are suitable for making building materials such as countertops and floor tiles.
- Brick and tile cutting: Dry cutting saw blades are also suitable for cutting bricks and tiles, which are common in decoration and renovation projects. They can perform dry cutting without the use of water, reducing slippery conditions on the construction site.
- Reinforced concrete: When dealing with reinforced concrete, dry cutting saw blades can effectively penetrate concrete and steel bars, suitable for various applications in infrastructure construction.
Ceres Tool's Dry Cutting Saw Blades Solution :
Ceres Tool recognized the huge potential of the dry cutting market and decided to invest R&D resources to develop a high-performance dry cutting metal circular saw blade, aiming to solve the pain points of existing products and establish a leading position in the field.
In-depth market research: In-depth understanding of the specific needs of target customers (metal processing plants, building contractors, installation companies, etc.) for dry cutting saw blades, expectations for saw blade life and cutting efficiency, etc.
Innovative material selection:
- Base material: High-strength and high-heat-resistant alloy steel is selected as the saw blade base to ensure that it is not easy to deform under high temperatures of dry cutting, and maintain the stability and cutting accuracy of the saw blade.
- Cutter head material: Focus on the development and testing of new carbide cutter heads, which are required to have higher hardness and high-temperature hardness, as well as excellent wear resistance and impact resistance.
Optimized tooth shape design:
- Number of teeth: According to different cutting materials and thicknesses, saw blades with different numbers of teeth are designed to take into account cutting efficiency and incision quality.
- Tooth profile angle: After a lot of experiments and simulation analysis, the front angle, back angle and cutting angle are optimized to reduce cutting resistance, improve chip removal efficiency, and reduce cutting temperature.
